PID Temperature controller is a device working based on an algorithm where the controller compares the difference between the setting value and process value, based on the difference, the controller will calculate how much power needs to be feeded to the load to keep the process value as close as it can be torwards the setting value, this is a baisc concepts of the temperature controllers.

PID control is the mainstream control method that is required in a lot of industrials, like food processing, plastic extrusion, semi-conductors etc. these industrial often need precision control and overshoot should be limited, PID control is also referred to as “Three-term” control. The three terms are: P for ProportionalI for IntegralD for Derivative The output of the controller is the sum of the three factors above, PID control takes different varibles into consideration and calculate an optimized outputs to excecute and dispatch approriate power to the load, therefore controls the process by maintaing the process value as close as it can be to the setting value. ON/OFF control, is a very simple control method, in a reverse control situation, when process value is lower than the setting value, full power will be applied to the load which is ON status, when process value is higher than the setting value, 0% power will be applied and this is OFF status, if you picture a co...

PID temperature controllers works by adopting P.I.D algorithm and compare the difference between set value and process value, then decide the amount of output should be applied to the load to maintain the process value at or as close as possible to the set value. In a typical field applictaion, a lot of variations contribute to the outcome of the control process.  the PID controller is able to eliminate the impact from the surroundings and be able to adjust the output automatically to acheieve the best outcome. all of Maxwell temperature controller is PID controller, as oppose to PID controller, there are ON/OFF controllers on the market,  PID controller is for system where the tempreature control must be precise and the temperature is indeed critical to the system, like pharmaceutical industry, semi-conductor , some of applications on the other hand is less demanding when it comes to tempreature control precision. ON/OFF controller would be an ideal solution for these applic...

The powder coating oven requires precise control on both temperature and time, the typical process would be hold the temperature and a set value for a certain period of time, the conventional solution would be using two control device , one is a temperature controller and the other one is a timer. At Maxwell, we have a temperature controller with built-in timer, the temperature can be controlled at a preset value and the timer can be programmed to engaged when temperature reach to set value and holding the temperature at certain period of time, when the time elapsed, the burner will be turned off. our model FT20X is a perfect solution for the oven. when the coating process finished, operator can hear a buzzer goes off to sort of notify the process is finished.

What can power regulators be used for? we are going to cover this topic today. Power regulators can be widely used in the following areas: 1. Electric furnace industry: annealing furnace, drying furnace, quenching furnace, sintering furnace, crucible furnace, tunnel furnace, melting furnace 2. Machinery and equipment: packaging machinery, injection molding machinery, heat shrink machinery, kneading machinery, food machinery, tempering equipment, plastic processing, infrared heating 3. Glass industry: glass fiber, glass molding, glass melting, glass printing, float glass production line, annealing tank 4. Automobile industry: spray drying, thermoforming 5. Energy-saving lighting: tunnel lighting, street lighting, photography lighting, stage lighting 6. Chemical industry: distillation and evaporation, preheating system, pipeline heating, petrochemical industry, temperature compensation.

There are a lot of old kiln made back in the days around the world where they have outdated analog controller, our MF43HYC touch screen kiln controller is a perfect solution to convert your old kiln into a 21st century PID controlled kiln, the touch screen makes it easy to create a firing plan for your kiln, you can do it on the device itself, Like Your Smartphone the new kiln controller navigates with just a touch of a finger and allows us to guide you through programming with full sentences, helpful icons, and dynamic navigation. If that is not easy enough for you, you can access to the controller remotely from your cellphone or PC and program it on your cell phone and PC, or we can access the controller remotely from here in China to help your with the programming from China even if you are in different country as long as you have the internet access, another valuable addition is the datalogging  feature where you can download data to your PC for future analysis purpose. You do...

A Deep Dive into Kiln Controllers Introduction We are a PID temperature controller supplier in China, one of our kiln controller rolled out early of 2023 is very popular on the market and we are the first factory to introduce this kind of controller in China. Today we are going to dig deep into kiln controllers and beyond In the world of ceramics, pottery, and even certain industrial processes, the kiln plays a pivotal role in transforming raw materials into beautifully crafted and durable products. The key to achieving consistent and precise results lies in the heart of the kiln – its controller. In this blog, we'll explore the significance of kiln controllers, their functionalities, and how they contribute to achieving the perfect firing process. Understanding Kiln Controllers   A kiln controller is essentially the brain of the kiln. It is a sophisticated device designed to regulate the temperature, humidity, and other crucial factors during the firing process. Whether you...

Elevate Your Craft with Advanced Pottery Kiln Control Systems Introduction: In the intricate world of pottery, achieving perfection requires not just skillful hands but also precise control over the firing process. Enter the pottery oven controller – the unsung hero behind the scenes, ensuring that every piece of art emerges from the kiln in all its glory. In this guide, we'll delve into the importance of pottery oven controllers, their key features, and how investing in the right controller can elevate your pottery to new heights. Understanding Pottery Oven Controllers:Pottery oven controllers are the brains behind the firing process, regulating temperature, humidity, and other critical factors. Whether you're a seasoned artisan or a budding enthusiast, the right controller can make a significant difference in the outcome of your creations.Key Features to Look For:   Temperature Precision:Explore controllers with precise temperature regulation capabilities, ensuring that yo...

Converting an old kiln into a more modern and efficient version involves several steps, depending on the specific features and condition of the existing kiln. Here is a general guide to help you get started: Assessment: Examine the current condition of the kiln, including its structure, insulation, heating elements, and control systems. Insulation Upgrade: Improve insulation to enhance energy efficiency. Modern insulating materials can help maintain consistent temperatures and reduce heat loss. Temperature Control: Upgrade the temperature control system to a more precise and programmable one. such as our MF43HYC  kiln controller, This may involve installing new thermocouples, and other modern temperature regulation equipment. Heating Elements: Check and replace outdated heating elements with more efficient ones. Consider using advanced materials for heating elements to achieve better performance and durability. Automation and Programmability: Integrate automation systems to contro...